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Stamping (metalworking)

Stamping (also known as pressing) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape. Stamping includes a variety of sheet-metal forming manufacturing processes, such as punching using a machine press or stamping press, blanking, embossing, bending, flanging, and coining.[1] This could be a single stage operation where every stroke of the press produces the desired form on the sheet metal part, or could occur through a series of stages. The process is usually carried out on sheet metal, but can also be used on other materials, such as polystyrene. Progressive dies are commonly fed from a coil of steel, coil reel for unwinding of coil to a straightener to level the coil and then into a feeder which advances the material into the press and die at a predetermined feed length. Depending on part complexity, the number of stations in the die can be determined.

Stamping is usually done on cold metal sheet. See Forging for hot metal forming operations.

It is believed that the first coins were struck by the Lydians in what is modern-day Turkey in the seventh century B.C. Until 1550, the hammering method of coins remained the primary method of coin-making. Marx Schwab in Germany developed a new process for stamping that involved as many as 12 men turning a large wheel to press metal into coins. In the 1880s, the stamping process was further innovated.

Stamped parts were used for mass-produced bicycles in the 1880s. Stamping replaced die forging and machining, resulting in greatly reduced cost. Although not as strong as die forged parts, they were of good enough quality.

Stamped bicycle parts were being imported from Germany to the United States in 1890. U.S. companies then started to have stamping machines custom built by U.S. machine tool makers. Through research and development, Western Wheel was able to stamp most bicycle parts.

Several automobile manufacturers adopted stamping of parts. Henry Ford resisted the recommendations of his engineers to use stamped parts, but when his company could not satisfy demand with die forged parts, Ford was forced to use stamping.

Over the history of metal stamping, forging and deep drawing, presses of all types are the backbone of metals manufacturing. The processes continue to improve in moving more metal in one press stroke. Press and interconnected automation devices increase production rates, reduce labor costs and provide more safety for workers.

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